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A Kind of Using Easy Diode Laser Module

Laser diodes are often used in the form of laser diode modules, i.e. packages which contain one or several laser diodes, in most cases combined with some optics and electronics.

In a diode laser module and a method for the production thereof, there is a need to fix the optical elements required for collimating, beam shaping and/or beam rearrangement of the radiation of a laser diode element with high reproducibility and long-term stability in an optically aligned manner, wherein the optically aligned state is produced by a successive adjustment of the optical elements in the beam of the switched-on laser diode element. It must be ensured that the fixing can be carried out in a process that is at least partially automated. At least one intermediate carrier is arranged on a heat-dissipating carrier serving to cool the laser diode element. The heat conductivity of the intermediate carrier is less than that of the heat-dissipating carrier, and the alignment of the optical components and fixation by sequential soldering is carried out on the surface of the intermediate carrier.

This modules are much easier to use, as they serve a number of functions:

Beam shaping: some optics (e.g. consisting of collimating lenses, microoptics, and anamorphic prism pairs) can be used to shape the output beam, e.g. in order to obtain an approximately circular beam with small divergence. Such a collimated beam can be more easily transmitted over some distance and more efficiently coupled to an optical fiber. Other modules for specialized applications offer certain beam shapes, e.g. that of a line, a cross, an open circle, or a square.

Fiber coupling: some laser diode modules are fiber-coupled, i.e., directly launch the generated light into an optical fiber (“pig-tailed” laser diodes).

Electrical connections: a laser diode module may contain not only simple connections to the pins of the laser diode, but also additional electronic circuit elements, e.g. for protecting the laser diode against electrostatic discharge (ESD protection), wrong poling and too high operating voltages. It can often be operated directly with a battery or with an unstabilized power supply.

Cooling arrangements: for high powers, a laser diode module can facilitate the cooling, e.g. by offering a metallic surface which can easily be mounted on a cooler. A thermoelectric cooler (TEC) may also be included, often with a feedback system to stabilize the diode temperature. This leads to a more stable output wavelength and power.

Power stabilization: the output power may be stabilized with an internal feedback loop with a monitor photodiode (often built into the actual laser diode).

Wavelength conversion: there are e.g. green laser diode modules with an internal frequency doubler.

Applications of laser diode modules include precise pointing and alignment of optical elements, printing and imaging systems, displays, bar code scanning, optical data storage, optical sensors, pumping of solid-state lasers, open air communication, and medical applications (e.g. photodynamic therapy, ophthalmology).

There are also laser pointers, which can be considered as laser diode modules with integrated batteries, normally used as hand-held devices.


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